Cleanroom Two People and Two Blowing Air Shower: Ensuring a Clean and Safe Environment
A cleanroom is a controlled environment where pollutants such as dust, airborne microbes, and chemical vapors are kept to a minimum. It is an essential facility for industries that require a sterile environment for their products and processes, such as pharmaceuticals, electronics, and biotechnology. To maintain the cleanliness and safety of a cleanroom, the use of specialized equipment such as air showers is crucial. In this article, we will discuss the benefits of having a cleanroom with two people and two blowing air showers, as well as how they work and the factors to consider when choosing one.
A cleanroom is a highly controlled environment designed to minimize airborne particles, microorganisms, and other contaminants that could affect the production process or the product itself. One of the essential tools used in a cleanroom is the air shower, which provides a high-velocity stream of filtered air to remove dust and other contaminants from personnel and equipment before entering the cleanroom. In this article, we will explore the advantages of having two people and two blowing air showers in a cleanroom.
What is a cleanroom?
A cleanroom is a specially designed room with controlled air pressure, temperature, and humidity to minimize the introduction, generation, and retention of airborne particles and microbes. Cleanrooms are typically used in industries that require a sterile environment for their products or processes, such as pharmaceuticals, biotechnology, and electronics manufacturing.
Why are cleanrooms important?
Cleanrooms are essential in industries where contamination can have a significant impact on the final product or process. Contamination can result in product defects, yield loss, and regulatory issues, which can cost a company a significant amount of money. Additionally, contamination can pose a health risk to personnel working in the cleanroom, particularly in the pharmaceutical and biotechnology industries.
How do cleanrooms work?
Cleanrooms work by controlling the level of airborne particles and microbes through the use of specialized equipment such as air filtration systems, positive air pressure, and airlocks. The air filtration system provides a continuous flow of filtered air to maintain the desired cleanliness level, while positive air pressure prevents the entry of contaminants from outside the cleanroom. Airlocks act as a barrier between the cleanroom and the outside environment, minimizing the risk of contamination.
What is an air shower?
An air shower is a specialized equipment used to remove dust and other contaminants from personnel and equipment before entering a cleanroom. It consists of a chamber with one or more doors, nozzles or jets, and a high-efficiency particulate air (HEPA) filter system. The air shower works by blowing filtered air through the nozzles or jets at high velocity, dislodging and removing dust and other particles from the surface of personnel and equipment.
How do air showers work?
An air shower works by generating a high-velocity stream of filtered air that dislodges and removes dust and other contaminants from personnel and equipment. The air shower is typically located at the entrance of a cleanroom, and personnel and equipment must pass through it before entering the cleanroom. The nozzles or jets direct the airflow to different parts of the body or equipment, ensuring that all surfaces are thoroughly cleaned.
Benefits of having two people and two blowing air showers in a cleanroom
Having two people and two blowing air showers in a cleanroom provides several benefits. Firstly, it increases the efficiency of the cleaning process by allowing two people to enter the cleanroom simultaneously. This can be particularly useful in industries where there is a high demand for production and minimal downtime. Additionally, having two air showers ensures that there is no cross-contamination between personnel and equipment, which can be critical in industries such as pharmaceuticals and biotechnology.
Secondly, having two blowing air showers increases the coverage area, ensuring that all surfaces are thoroughly cleaned. This is particularly important in industries where the production process involves handling small components or equipment that can easily trap contaminants. By having two air showers, personnel and equipment can be cleaned from all angles, ensuring that all particles are removed.
Thirdly, having two people and two blowing air showers can improve safety in the cleanroom. Personnel can enter and exit the cleanroom in pairs, ensuring that there is always someone present in case of an emergency. Additionally, having two air showers reduces the risk of contamination and improves the overall cleanliness of the cleanroom, reducing the risk of health issues for personnel.
Factors to consider when choosing two people and two blowing air shower
When choosing two people and two blowing air shower, there are several factors to consider, including the size of the cleanroom, the number of personnel, the type of equipment used, and the desired level of cleanliness. It is essential to choose an air shower that can effectively clean all surfaces and can accommodate the number of personnel and equipment that will be entering the cleanroom.
Additionally, the type of air shower selected should be able to maintain the desired level of cleanliness while also being energy-efficient and cost-effective. It is important to consider the ongoing maintenance costs and any potential downtime that may be required for maintenance.
How often should air showers be maintained?
Air showers should be maintained regularly, typically every six months to ensure that they are working correctly and efficiently.
Can air showers remove all types of contaminants?
Air showers can remove most types of contaminants, including dust and airborne microbes. However, they may not be effective against larger particles or sticky contaminants.
How long does it take to clean a person in an air shower?
The duration of an air shower cycle can vary depending on the type of air shower and the desired level of cleanliness. Typically, air shower cycles last between 15 and 30 seconds.
Can air showers be used in non-sterile environments?
Air showers can be used in non-sterile environments to remove dust and other contaminants from personnel and equipment. However, their effectiveness may be reduced in such environments.
How much does an air shower cost?
The cost of an air shower can vary depending on the type and size of the air shower. Typically, air showers can range from a few thousand dollars to tens of thousands of dollars.
Stainless Steel Air Shower Technical Parameters
|Kwang KW-AS Series Air Shower Spec Sheet|
|Material||Available in 100% SUS304 Stainless Steel and/or High-Quality 1.2 mm Cold-Rolled Steel Plate|
|Air Shower Time||0- 99s (Adjustable)|
|Number of Nozzle||12(Two Sides)||24(Two Sides)||36(Two Sides)||48(Two Sides)|
|Mouth Diameter of Nozzle||Φ30mm|
|Air Velocity||> 25 m/s|
|Door Closer||Dorma (German) Door Closer|
|Electronic Lock||LCJ Electronic Lock|
|Filter Efficacy||≥99.995% of Particles ≥0.3μm|
|Control Panel||SUS304 frame, LCD display, PLC control system|
|High Efficiency AirFilter Size(mm)||600 × 600 × 120|
|Exterior Size(mm)||1400 x 1000|
|1400 x 2000|
|1400 x 3000|
|1400 x 4000|
|Interior Size(mm)||800 x 900|
|800 x 1900|
|800 x 2900|
|800 x 3900|
|Power Source||380V, 50HZ, we can made nonstandard voltage for different country|
|Lighting||1 Recessed LED||2 Recessed LED||3 Recessed LED||4 Recessed LED|
A cleanroom with two people and two blowing air showers is an essential facility in industries that require a sterile environment for their products and processes. Air showers play a crucial role in maintaining the cleanliness and safety of the cleanroom by removing dust and other contaminants from personnel and equipment before entering. By choosing an air shower that can effectively clean all surfaces and accommodate the number of personnel and equipment, industries can ensure a high level of cleanliness while also being energy-efficient and cost-effective.